Advanced Manufacturing

NextGen Integrated Systems provides advanced manufacturing capabilities for complex components and assemblies used in demanding applications. We specialize in prototype and low-volume manufacturing where quality, consistency, and technical understanding are critical.

Our manufacturing capabilities are tightly integrated with our engineering workflow, enabling efficient production of precision components, complex assemblies, and fully integrated systems.

Precision Machining Capabilities

We deliver high-quality machined components with tight tolerances and repeatable results.

• CNC Milling, multi-axis.
• CNC turning with live tooling capabilities.
• Complex geometries and precision features.
• Prototype to low-volume production.

We focus on parts that require attention to detail, process control, and a high level of machining expertise.

Fabrication & Assembly

Our in-house fabrication capabilities complement precision machining and allow us to manufacture complete components, structures and prototype assemblies.

• TIG and MIG welding.
• Mechanical fabrication and assembly.
• Prototype structures, frames and equipment.
• Integration of machined and fabricated components.

Additive Manufacturing & Rapid Prototyping

Our additive manufacturing supports rapid design iteration, fit and function evaluation, tooling and the production of specialized prototype components.

• 3D-printed prototype components and assemblies.
• Fixtures, tooling and manufacturing aids.
• Enclosures and non-structural components.
• Rapid design iteration and functional evaluation.

Materials & Applications

We machine a wide range of materials commonly used in high-performance and mission-critical applications.

• Stainless steels and corrosion-resistant alloys.
• Aluminum and lightweight structural alloys.
• Engineering plastics (e.g., Delrin®, PEEK, PTFE).
• High-strength and specialty materials based on application requirements.

Our components are used in applications such as high-pressure systems, aerospace hardware, and advanced research equipment.

Engineering-Driven Manufacturing

What sets NextGen apart is the integration of manufacturing with engineering and system development.

• Design for manufacturability support.
• Collaboration between engineering and manufacturing.
• Rapid iteration for prototype development.
• Efficient transition from design to finished component.

This approach allows us to reduce lead times, improve part quality, and ensure that components meet functional requirements - not just dimensional specifications.

Built for Performance

At NextGen, manufacturing is not just about producing parts, it’s about delivering components and assemblies that perform as intended within complete systems.

Our combination of engineering knowledge and manufacturing capability ensures that what we produce meets the demands of its application.